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You are here: Home / Products / Plastic Processing / Plastic processing aid / Industrial chiller / Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit
Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit
Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit
Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit

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Gas Suspension Oil-free Variable Frequency Centrifugal Refrigeration Unit

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The air suspension oil - free variable - frequency centrifugal chiller is designed with an air - floating - bearing - supported centrifugal compressor at its core. It is highly efficient, energy - saving, and quiet during operation, making it suitable for a wide range of applications, including cooling industrial equipment in sectors such as injection molding, electroplating, printing, chemical engineering, and food manufacturing, as well as air - conditioning systems in industrial and civil buildings like hotels, restaurants, shopping malls, hospitals, and factories.
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Performance Advantages

  1. High Energy Efficiency: The chiller meets the national first - level energy - efficiency standard. Under national standard operating conditions, its COP (Coefficient of Performance) can reach 6.8, and the integrated part - load value (IPLV) can reach 11.0. It has significant energy - saving advantages over traditional chillers. For example, compared with common screw chillers, its energy - efficiency ratio is approximately 30% higher; compared with traditional centrifugal or multi - connected units, it is about 20% higher; and compared with magnetic suspension units, it is about 5% higher. The chiller can adjust the chilled water outlet temperature according to the equipment's working characteristics (usually between 10 - 15°C, with a maximum of 20°C). For every 1°C increase in the chilled water temperature, the unit's efficiency can be increased by 2%.

  2. Stable Operation: The air - suspension centrifugal compressor uses ultra - high - precision hydrostatic air - floating bearings. High - pressure gas lifts the compressor rotor, forming an air film between the bearing and the rotor. The rotor is in a suspended state from startup, achieving true zero - contact and zero - friction between the rotor and the bearing. This eliminates issues such as wear caused by poor lubrication and compressor damage due to poor oil return, which are common in traditional compressors. The high - stiffness rotor system also ensures low vibration and stable operation.

  3. Low Noise and Vibration: All moving parts of the air - suspension centrifugal chiller are suspended during operation. The design of the high - stiffness rotor system reduces long - cantilever effects, resulting in low vibration and noise levels. The operating noise is less than 70 dB, making it especially suitable for environments where quiet operation is required.

  4. Low - Cost Maintenance: This chiller requires no lubricating oil replacement, no filter element replacement, and no oil system maintenance. Compared with magnetic suspension units, it has fewer electrical components such as multi - position detection sensors, resulting in a lower failure rate, high reliability, and reduced costs in terms of labor, installation, transportation, maintenance, and noise and vibration isolation.

  5. Long Lifespan and Low Failure Rate: The air - suspension centrifugal compressor has no friction or wear, which significantly extends its lifespan. The chiller's design ensures stable operation, with a gas supply system that uses a small amount of refrigerant from the condenser for the compressor bearings, eliminating the need for a separate gas - supply system. The back - to - back design of the centrifugal impeller with the motor in the middle further improves the bearing's lifespan and reliability. Over a ten - year period, the performance degradation of this chiller is less than 4%, while that of ordinary units is around 20%.

Core Components

The air - suspension centrifugal compressor features gas - dynamic - pressure bearings that overcome the shortcomings of traditional bearings. With no contact between the stator and the rotor, these non - contact air - suspension bearings effectively reduce lubrication losses and improve efficiency. The compressor has the advantages of high speed, low vibration, minimal mechanical wear, no need for lubricating oil, low noise, and does not require active control. It is also compact, lightweight, and has a simple structure.

Technical Parameters

Model Refrigeration Capacity

Power Consumption (kW) COP (kW/kW) IPLV (kW/kW) Chilled Water Flow
Cooling Water Flow (m³/h) Chilled Water Running Resistance (kPa) Cooling Water Running Resistance (kPa) Compressor
Evaporator
Condenser
Refrigerant
Flow Control Mode Filling Amount (kg) Electrical Control Load Control Safety Protection Insulation Material Evaporator In/Out Nozzle Size Condenser In/Out Nozzle Size Overall Dimension (mm)

Unit Weight (kg)

kW USRT kcal/h


m³/h L/min


Model Quantity Species Quantity Species Quantity Name Cycle Number







L W H
KUWV75SA 265 75.4 227900 42.9 6.18 8.23 45.6 164 57.0 79 82 ECCT00 1 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 102 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN125 DN125 2238 1262 1756 2100
KUWV90SA 315 89.6 270900 51.2 6.15 8.18 54.2 195 67.7 61 65 ECCT00 1 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 125 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN125 DN125 2238 1262 1756 2250
KUWV200SA 855 199.4 602860 107.5 6.52 8.56 120.6 434 150.7 54 64 ECCT02A 1 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 300 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN150 DN150 3546 1324 2231 3500
KUWV250SA 1100 243.2 735300 130.3 6.56 8.52 147.1 529 183.8 45 54 ECCT02A 1 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 326 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN150 DN150 3546 1324 2231 2800
KUWV400TA 1405 399.6 1208300 206.0 6.82 9.15 241.7 870 302.1 76 86 ECCT02A 2 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 520 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN200 DN200 4170 2140 2310 5800
KUWV450TA 1580 449.4 1358800 231.3 6.83 9.12 271.8 978 339.7 77 82 ECCT02A 2 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 536 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN200 DN200 4170 2140 2310 6200
KUWV500TA 1720 489.2 1479200 252.2 6.82 9.23 295.8
369.8 78 83 ECCT02A 2 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 546 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN200 DN200 4170 2140 2310 6500
KUWV600MA 2120 602.9 1823200 309.9 6.84 9.16 364.6
455.8 86 87 ECCT02A 3 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 625 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN250 DN250 4350 2260 2490 7600
KUWV750MA 2815 729.5 2205900 376.7 6.81 9.21 441.2
551.5 83 86 ECCT02A 3 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 668 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN250 DN250 5340 2390 2545 8100
KUWV800XA 3180 800.6 2420900 409.2 6.88 9.26 484.2
605.2 55 59 ECCT02A 4 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 780 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN250 DN250 5340 2390 2545 8500
KUWV900XA 3450 904.4 2734800 465.6 6.83 9.22 547.0
683.7 54 60 ECCT02A 4 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 820 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN250 DN250 5340 2390 2545 9950
KUWV1000XA 3810 981.2 2967000 502.9 6.86 9.21 593.4
741.8 56 58 ECCT02A 4 Shell and tube full liquid type 1 Shell and tube type 1 R134a 1 Electronic expansion valve 836 Siemens PLC, Chinese LCD touch screen 25% - 100% stepless energy control Main circuit fuse, over - current protection, power reverse - phase protection, high and low - voltage protection, compressor overheat protection, abnormal water temperature protection, abnormal sensor protection, excessive exhaust temperature protection, anti - freeze protection, frozen water pressure difference protection NBR/PVC foam plastic DN250 DN250 5340 2390 2545 10500

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