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live line insulation coating robot for overhead conductor maintenance
live line insulation coating robot for overhead conductor maintenance live line insulation coating robot for overhead conductor maintenance
power line maintenance robot with remote control and long endurance power line maintenance robot with remote control and long endurance
overhead conductor coating machine with 4-hour runtime and precise control overhead conductor coating machine with 4-hour runtime and precise control

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4-Hour Runtime Supports Continuous Large-Scale Live-line Insulation Coating Robot

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This live-line insulation coating robot is engineered for high-voltage line maintenance without power interruption. It supports conductor diameters from 8.16 to 19 mm and delivers precise coating thickness between 1–5 mm. With a lightweight design of only 20 kg, long 4-hour runtime, and up to 8 m/min operating speed, it enables safe, efficient, and continuous large-scale coating work. Its remote operation mode eliminates aerial climbing, significantly improving operational safety and reducing maintenance downtime.
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Machine Features: 

1. High-Efficiency Live-Line Operation

Performs insulation coating without power shutdown, reducing grid outage time.

One operator can control 2–3 robots simultaneously, enabling large-scale maintenance.


2. Enhanced Safety & Zero Aerial Work

Fully ground-based operation eliminates manual climbing risks.

Designed to improve power line maintenance safety standards.


3. Intelligent Precision Coating

Auto-detection of conductor diameter (optional module) for uniform coating.

Slope-adaptive press wheels maintain coating stability on inclined lines.

Full-process visual monitoring for real-time operation control.


4. Strong Adaptability Across Scenarios

Supports multiple conductor specifications (6.9–25.2 mm across series models).

Lightweight design (<20 kg) reduces load on power lines and allows easy deployment.


5. Long Endurance for Continuous Operations

≥4 hours of runtime supports extended projects without frequent interruptions.

Modular structure and replaceable batteries simplify maintenance.


6. Cost Reduction & Operational Savings

Reduces labor intensity and minimizes safety-related costs.

Live-line capability prevents economic losses caused by power outages.


Products Specification:

Item Specification
Applicable Conductor Specs LGJ35/6 ~ LGJ185/30(Wire Ø 8.16–19 mm)
Unloaded Weight ≤20 kg
Maximum Loading Capacity 4 L
Coating Thickness 1–5 mm
Running Speed ≤8 m/min
Gradeability ≤25°
Battery Life ≥4 hours
Maximum Working Height ≤19 m
Equipment Dimensions 960 × 285 × 450 mm
Package Size 680 × 285 × 380 mm


Products Pictures:

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