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live-line insulation coating robot with dual material cylinders
live-line insulation coating robot with dual material cylinders live-line insulation coating robot with dual material cylinders
conductor coating robot with remote control and adaptive pressing wheels conductor coating robot with remote control and adaptive pressing wheels
high-efficiency power line maintenance robot applying uniform insulation high-efficiency power line maintenance robot applying uniform insulation

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Long Endurance and Low Maintenance Live-line Insulation Coating Robot

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This live-line insulation coating robot is designed for continuous coating work on overhead conductors while maintaining power supply, significantly reducing downtime and improving operational efficiency. It supports a wide conductor diameter range, offers long endurance, and enables ground-based remote control for enhanced operator safety. Its modular structure, adaptive intelligence, and multi-speed operation make it ideal for large-scale grid maintenance.
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Machine Features:  

1. High Efficiency & Convenience

The robot performs insulation coating without power interruption, ensuring stable power delivery. Remote ground control eliminates aerial work, and a single controller can manage multiple robots simultaneously to increase productivity.


2. Safety & Reliability

It removes the need for manual high-altitude climbing, significantly reducing operational risks and improving worker safety during live-line maintenance.


3. Precision & Intelligence

Equipped with optional wire-diameter measurement for automatic parameter calibration, ensuring uniform coating thickness. Slope-adaptive pressing wheels and real-time video monitoring improve stability and process accuracy.


4. Flexibility & Adaptability

Supports a wide wire diameter range and offers lightweight design for easier transport and deployment in complex terrain. Multiple model variants cover full operational scenarios.


5. Long Endurance & Low Maintenance

The ≥4-hour runtime enables continuous large-scale operations. Its modular components support fast maintenance and easy battery replacement to minimize downtime.


Products Specification:

Item Details
Model Structure Dual material cylinders (Ø125mm), left–right mold closing
Functional Configuration Hook-on indicator, HD video (2 channels), multi-speed adjustment, remote assistance
Applicable Conductor Range LGJ25/8 ~ LGJ250/40 (wire diameter 8.16–22.4 mm)
Unloaded Weight ≤25 kg
Maximum Material Capacity 8 L (4 L × 2 cylinders)
Coating Thickness 1–6 mm
Running Speed ≤10 m/min
Gradeability ≤30°
Battery Life ≥4 hours
Equipment Dimensions 900 × 425 × 820 mm
Packaged Dimensions 700 × 425 × 310 mm


Products Pictures:

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