Fronius Unveils Additive Cell for Streamlined WAAM in ASEAN

Fronius Simplifies Metal 3D Printing with New Additive Cell for ASEAN Factories \\[Austrian welding technology and automation leader Fronius has introduced the Fronius Additive Cell, a comprehensive Wire Arc Additive Manufacturing (WAAM) solution designed to streamline industrial metal 3D printing. This integrated system combines advanced welding hardware, robotic automation, and specialized software, making it an ideal choice for Southeast Asian manufacturers looking to enhance their production capabilities. The Fronius Additive Cell is particularly well-suited for applications such as spare parts, prototypes, one-off components, and reverse-engineered parts, catering to industries like aerospace, automotive, rolling stock, pressure vessels, and oil and gas. For factories in Thailand, Vietnam, Indonesia, and Malaysia, this means a significant reduction in the time and effort required to set up and integrate WAAM systems, allowing them to quickly adopt and benefit from this cutting-edge technology. \\[The core of the Fronius Additive Cell is the CMT Additive PRO process, which is based on the company's Cold Metal Transfer (CMT) welding technology. This process has been specifically adapted for additive manufacturing, ensuring stable and consistent layer build-up. The CMT Additive PRO includes features such as a deposition rate stabilizer, Pulsed HotStart, contact-tip-to-work-distance (CTWD) measurement, and power correction, all of which contribute to uniform and predictable component quality. According to Manuel Stinglmayr, Business Development at Fronius International, these features significantly reduce scrap rates and the need for rework, making the production process more efficient and cost-effective. \\[In addition to the CMT Additive PRO, the Fronius Additive Cell integrates the iWave welding platform and the Polaris cell control system, providing intelligent and seamless control over the entire manufacturing process. The Vectris software bundle, another key component, offers a machine tool service kit (MTSK) and a post-processor, enabling users to adjust process parameters for different areas of a component, such as outer walls, panels, infill, and joints. This level of customization allows for greater control over the deposition process, ensuring that each feature is produced with the desired quality and precision. \\[Fronius also offers process development services through its Prototyping and Manufacturing Center, including feasibility studies, process development, and component production. These services can help ASEAN manufacturers develop, test, and certify welding and process parameters for specific materials, reducing the learning curve and accelerating the adoption of WAAM technology. Validated parameter sets, or 'recipes,' can be licensed to customers, further simplifying the transition from part design to production. \\[For factories in ASEAN, the Fronius Additive Cell represents a significant step forward in the adoption of advanced manufacturing technologies. By providing a turnkey solution that integrates hardware, software, and process development services, Fronius is helping to reduce the barriers to entry for WAAM, making it easier for manufacturers to produce high-quality, customized components. As the region continues to grow and compete globally, the ability to quickly and efficiently produce complex parts will be a key competitive advantage. \\[### Takeaway for Factory Buyers \\[The Fronius Additive Cell offers a complete and integrated solution for WAAM, making it an attractive option for ASEAN factories looking to enhance their production capabilities. By reducing the complexity and integration work required, manufacturers can focus on innovation and quality, ultimately leading to more efficient and cost-effective production processes. Whether you are in Thailand, Vietnam, Indonesia, or Malaysia, the Fronius Additive Cell is a valuable tool for staying ahead in the rapidly evolving world of industrial manufacturing.]]