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aerospaceJuly 25, 2026

Hexagon's New MRO Solution Accelerates Reverse Engineering in ASEAN

Hexagon's integrated scanner and software streamline MRO, offering significant time savings for ASEAN factories.

Revolutionizing Maintenance, Repair, and Overhaul (MRO) in ASEAN Factories \\[n] In a move that promises to transform maintenance, repair, and overhaul (MRO) operations, Hexagon’s Portable Metrology Division has introduced a new reverse engineering workflow. This solution pairs the ATLASCAN Pro handheld 3D scanner with Geomagic Design X software, significantly reducing the time required to rebuild CAD models of legacy parts. For ASEAN factories, this means faster turnaround times and more efficient production processes. \\[n] ## Addressing Common MRO Challenges \\[n] Civil aviation and defense MRO teams often face the challenge of reproducing aging components, such as seat shrouds, armrests, and galley doors, which are no longer manufactured. The traditional approach involves manual measurements and outdated drawings, leading to errors and inefficiencies. With Hexagon’s new workflow, engineers can now scan these parts and convert the data into accurate CAD models up to eight times faster than with conventional methods. This is particularly beneficial for factories in Thailand, Vietnam, Indonesia, and Malaysia, where the demand for rapid and precise part reproduction is high. \\[n] ## Streamlining the Process \\[n] The ATLASCAN Pro scanner is designed to be user-friendly, allowing MRO technicians and manufacturing engineers to capture detailed 3D scans without specialized training. The scanner’s accuracy and ability to handle high-density data in less controlled environments make it ideal for use in hangars, shop floors, and field settings. Once the scan is complete, the data is seamlessly transferred to Geomagic Design X, which offers advanced tools like Region Segmentation, Modelling Wizards, and Auto Sketch. These features enable the conversion of freeform shapes into editable, parametric CAD models, ensuring that the final design is both accurate and ready for manufacturing. \\[n] ## Real-World Applications and Benefits \\[n] The benefits of this integrated solution are already being realized in various sectors. For example, the US Air Force has successfully used 3D printing to reproduce F-35 canopy frames, while the Royal Air Force has fitted its first in-house 3D printed part to a Typhoon aircraft. In ASEAN, similar applications can be expected, especially in the aerospace and defense industries. The ability to quickly and accurately reverse engineer parts not only reduces downtime but also ensures that critical components are available when needed. \\[n] ## A Game-Changer for ASEAN Factories \\[n] For factory buyers in ASEAN, the Hexagon solution represents a significant advancement in MRO capabilities. By streamlining the reverse engineering process, it enables faster and more cost-effective part reproduction, ultimately leading to increased productivity and reduced operational costs. As the region continues to invest in modernizing its industrial infrastructure, solutions like this will play a crucial role in maintaining competitiveness and efficiency. \\[n] **Takeaway for Factory Buyers:** Investing in Hexagon’s integrated scanner and software solution can significantly enhance your MRO operations, providing faster turnaround times, improved accuracy, and cost savings. Consider this technology to stay ahead in the competitive ASEAN market.

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Editorial rewrite by ASEAN Machine team, based on public reporting from 3D Printing Industry, with added ASEAN manufacturing context.

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