Five-Roll Precision Control
Vertical or L-shaped roll arrangement with independently adjustable speed ratios (1:1–1:3), enabling synchronized multi-layer compounding and ultra-thin calendering (0.05–5mm thickness range).
Hard chrome or ceramic-coated rollers with mirror polishing (Ra ≤ 0.1μm) ensure bubble-free, streak-free silicone forming.
Intelligent Temperature & Tension Control
Zone-controlled heating (oil/electric) with a temperature range of ambient to 250℃ (±1℃ accuracy), ideal for silicone vulcanization and curing.
Closed-loop tension control eliminates material stretching, ensuring uniform multi-layer compounding.
Full Automation
Integrated PLC + HMI interface for preset parameters, real-time monitoring, and fault diagnostics.
Optional automatic feeding and winding systems for continuous unmanned operation.
Energy Efficiency & Safety
Variable-frequency drive reduces energy consumption by 30%, with roll speeds of 5–50m/min.
Fully enclosed guards, emergency brakes, and safety light curtains comply with CE/OSHA standards.
| Parameter | Specification |
|---|---|
| Number of Rolls | 5 rolls (Material: Alloy steel/ceramic composite) |
| Roll Diameter | Φ300–600mm (customizable) |
| Max. Calendering Width | 800–1500mm |
| Thickness Adjustment Accuracy | ±0.005mm |
| Main Motor Power | 75–150kW (model-dependent) |
| Heating Power | 20–50kW |
| Machine Weight | 10–25 tons |
Electronics: Mobile phone buttons, flexible PCB insulating layers, conductive silicone gaskets.
Medical: Catheters, respirator masks, high-transparency silicone films.
New Energy & Automotive: Battery membranes, EV charging port seals, automotive light seals.
Specialty Materials: Food-grade silicone utensils, aerospace high-temperature seals.
Customization: Roll arrangement (L-shaped/vertical), heating methods (oil/electric), automation upgrades.
Process Support: Formula optimization, prototype trials, operator training.
Global After-Sales: 2-year full machine warranty, lifetime maintenance for core components.
15+ Years of Expertise: Delivered 200+ silicone-dedicated production lines globally.
Certifications: ISO 9001, ISO 13485 (medical-grade), compliant with EU/NA/SEA market standards.
Five-Roll Precision Control
Vertical or L-shaped roll arrangement with independently adjustable speed ratios (1:1–1:3), enabling synchronized multi-layer compounding and ultra-thin calendering (0.05–5mm thickness range).
Hard chrome or ceramic-coated rollers with mirror polishing (Ra ≤ 0.1μm) ensure bubble-free, streak-free silicone forming.
Intelligent Temperature & Tension Control
Zone-controlled heating (oil/electric) with a temperature range of ambient to 250℃ (±1℃ accuracy), ideal for silicone vulcanization and curing.
Closed-loop tension control eliminates material stretching, ensuring uniform multi-layer compounding.
Full Automation
Integrated PLC + HMI interface for preset parameters, real-time monitoring, and fault diagnostics.
Optional automatic feeding and winding systems for continuous unmanned operation.
Energy Efficiency & Safety
Variable-frequency drive reduces energy consumption by 30%, with roll speeds of 5–50m/min.
Fully enclosed guards, emergency brakes, and safety light curtains comply with CE/OSHA standards.
| Parameter | Specification |
|---|---|
| Number of Rolls | 5 rolls (Material: Alloy steel/ceramic composite) |
| Roll Diameter | Φ300–600mm (customizable) |
| Max. Calendering Width | 800–1500mm |
| Thickness Adjustment Accuracy | ±0.005mm |
| Main Motor Power | 75–150kW (model-dependent) |
| Heating Power | 20–50kW |
| Machine Weight | 10–25 tons |
Electronics: Mobile phone buttons, flexible PCB insulating layers, conductive silicone gaskets.
Medical: Catheters, respirator masks, high-transparency silicone films.
New Energy & Automotive: Battery membranes, EV charging port seals, automotive light seals.
Specialty Materials: Food-grade silicone utensils, aerospace high-temperature seals.
Customization: Roll arrangement (L-shaped/vertical), heating methods (oil/electric), automation upgrades.
Process Support: Formula optimization, prototype trials, operator training.
Global After-Sales: 2-year full machine warranty, lifetime maintenance for core components.
15+ Years of Expertise: Delivered 200+ silicone-dedicated production lines globally.
Certifications: ISO 9001, ISO 13485 (medical-grade), compliant with EU/NA/SEA market standards.
